Domestic Patch Caps

Now Available: Front Left & Front Right Corner Placement

Get StartedFind a seller

48 piece minimum.

Ships 10 business days after approval.

View Program Details ❯ 

Outdoor Cap sells promotional products through authorized distributors and decorators. Please contact us if you are interested in becoming an authorized seller.

Pick Your Style

Start with any of our blank promo headwear styles.
Styles shown from left to right, top to bottom: OC771, OC770, RGR-360M, CNM-100M, PDT-750, HTR-100

Browse all styles ❯ 

Provide Your Art

Our creative team can supply you with great looking design concepts and deliver a virtual sample within 1-3 business days, depending on the design of your patch.

Explore Patch Concepts ❯ 
High Resolution Images
Ideal for sublimation. 300 dpi recommended. .jpg, .tif, .gif, .png, .psd, or .bmp preferred.
Vector Artwork
Best for embroidery and Etched Leather. Great for logos and text. .AI, .EPS, or .SVG files preferred. Single color vector art preferred for leather.

Build Your Patch

Type

Sublimated
Complex and/or detailed graphics, and photo-realistic images.
Embroidered
Simple graphics, and type no smaller than 0.2” high.
100% Genuine Leather
For single color graphics with moderate detail. Available in Tan and Chocolate.

Edge

Satin Stitch
Conventional stitching technique that produces an even, uniform look. Available in our standard embroidery thread colors.
Merrowed Stitch
3-thread “overlock” stitch that creates a quick, finished edge. Available in 12 colors.
Running Stitch (Leather Only)
Leather patches are applied with a single-line stitch using a tonal thread.

Placement

Front Center
Every Patch shape is available for front center placement. In general, patches 2"x2" or smaller work better on structured caps.
Front Left Wear Side Corner
Smaller patches look great here. Works well with brand logos, icons, and small graphics.
Front Right Wear Side Corner
Smaller patches look great here. Works well with brand logos, icons, and small graphics.

Shapes for Sublimated & Embroidered

All Patches are available for front center placement. Shapes with the red cap Icon are also available for front left and front right placement.
Shapes marked with the SUB. ONLY icon can only be made as a sublimated patch, due to their smaller size.
2.5" x 2.5" Circle - Large
2" x 2" Circle - Small
3.5" x 1.5" Oval - Medium
3.75" x 2.25" Oval - Large
2" x 2" Square - Medium
2.5" x 2.5" Square - Large
4" x 2" Rectangle - Wide
3.5" x 1.5" Rectangle - Medium
2.5" x 1.5" Rectangle
2.25" x 2.5" Badge
3.5" x 2.25" Buckle - Wide
2.5" x 2.5" Diamond
3.5" x 2" Flag
4" x 2.25" Hex - Wide

Shapes for Leather

3.5" x 2" Buckle - Wide
1.5" x 1.5" Circle - Mini
2" x 2" Circle - Small
2" x 2" Diamond - Small
3.5" x 2" Diamond - Wide
3.5" x 2" Flag
1.5" x 1.75" Hex - Small
3.5" x 2" Hex - Wide
3.5" x 1.5" Oval - Small
3.5" x 1.5" Rectangle - Medium
2.5" x 1.5" Rectangle
2" x 1.25" Rectangle - Small
2.5" x .75" Rectangle
2" x 2" Square - Medium
1.5" x 1.5" Square - Small